Quality

Our willingness to strive for perfection is relentless.

Quality control

At Shivalay Alloy Cast, quality control is not a responsibility of only one department. It is the backbone of our success and our utmost priority. All our processes have been designed in such a way that it leaves no scope for any error or defect.

First of all, we source best quality raw materials from the trusted vendors and only after the thorough inspection, we use them in the production process. At the end of each manufacturing process, the output is checked for quality.

Our skilled and experienced supervisor meticulously administer everything. We are equipped latest quality check instruments like spectrometer with 32 channels, UTM machine, electronic extensometer, hardness testers and many others. These instruments are calibrated regularly.

We perform sand testing, chemical testing, mechanical testing, micro structure examination, liquid penetrant testing, magnetic particle testing, radiography testing and ultrasonic testing. This array of tests is conducted on each casting to make sure that every casting that leaves our premises is of best quality.

Testing Facilities

Sand testing:
  • AFS Analysis
  • Compressive strength testing
  • Clay content test
  • Moisture testing
Chemical Testing:
  • Fe & Ni base Spectro Maxx make spectromer with 32 channels.
Mechanical testing:
  • UTM machine with capacity of 400 KN
  • Electronic extensometer for 0.2% proof stress
  • Impact testing
  • Poldi hardness tester
  • Portable hardness tester digital
  • Brinell hardness tester
Micro structure examination:
  • Ferrite testing as per ASTM E 562 etc.
  • Micro structure examination as per ASTM A 923 etc.
Heat Treatment:
  • Muffle furnace with temperature range up to 1200* Celsius
Non-destructive testing:
  • Liquid penetrant testing: Solvent removal
  • Magnetic particle testing: Dry & Wet fluorescent method. Prod type technique
  • Radiography testing: IR 192 & Co 60
  • Ultrasonic testing {Personnel qualification as per ASNT NDT Level Il in all NDT Test} {NDT procedure for RT, UT, MPT, LPT and VT are approved by EN & ASNT Level II personnel}